Pranit Heat Electrical LLP

We have gained expertise in delivering a quality range of Ceramic Band Heaters. These products offered by us are manufactured using premium quality helical coils and nichrome wire, which is sourced from the trusted vendors of the market. Our range of Ceramic Band Heaters is used to apply heat by transmission to die, cylinder surface and barrels. These products are widely appreciated for their features such as high performance, trouble-free operation and easy installation.

Additional Information:

• Production Capacity: As per Customized
• Delivery Time: Within 2-3 Days
• Packaging Details: By Courier

We have gained expertise in delivering a quality range of Ceramic Band Heaters. These products offered by us are manufactured using premium quality helical coils and nichrome wire, which is sourced from the trusted vendors of the market. Our range of Ceramic Band Heaters is used to apply heat by transmission to die, cylinder surface and barrels. These products are widely appreciated for their features such as high performance, trouble-free operation and easy installation.

MICA band heaters are a specific type of band heater that incorporates a mica insulation layer. Here are some key features and descriptions of MICA band heaters:

1. Construction:

   • Mica Insulation: MICA band heaters utilize sheets of mica, a mineral with excellent electrical and thermal insulating properties, as an insulating material. Mica allows for efficient heat transfer to the target surface while providing electrical insulation.

2. Heating Element:

   • Nickel-Chromium (NiCr) Wire: The heating element in MICA band heaters is often made of nickel-chromium alloy (NiCr), known for its high-resistance properties and suitability for high-temperature applications.

3. Sheath Material:

   • Stainless Steel: The outer sheath of MICA band heaters is typically made of stainless steel or other heat-resistant alloys to protect the heating element and provide durability.

4. Design:

   • Cylindrical Shape: Like other band heaters, MICA band heaters are designed to wrap around cylindrical surfaces, ensuring even heat distribution.
   • Clamping Mechanism: They often feature a clamping mechanism to secure the heater tightly onto the target surface, ensuring good thermal contact.

5. Temperature Control:

   • Thermostats/Controllers: MICA band heaters may include built-in thermostats or external controllers to regulate and control the temperature according to specific application requirements.

6. Applications:

   • Plastic Molding and Extrusion: MICA band heaters are commonly used in the plastic molding and extrusion industry to heat barrels and nozzles, ensuring proper melting and molding of plastic materials.
   • Injection Molding Machines: They are suitable for maintaining consistent temperatures in injection molding machines.

7. Advantages:

   • Rapid Heating: MICA band heaters are known for their rapid and efficient heating capabilities.
   • Uniform Heat Distribution: The mica insulation allows for uniform heat distribution along the circumference of the cylindrical surface.

8. Customization:

   • Size and Dimensions: Available in various sizes to fit different diameters of pipes, barrels, or other cylindrical equipment.
   • Wattage and Voltage Ratings: Can be customized based on specific heating requirements and electrical systems.

9. Safety Features:

   • Overheat Protection: Many MICA band heaters are equipped with safety features to prevent overheating and potential damage to the heater or the equipment.

MICA band heaters are widely used in industrial applications where precise and efficient heating of cylindrical surfaces is essential, particularly in processes involving plastic and rubber processing.

A band heater is a type of electric heating element used to heat cylindrical surfaces, typically pipes, barrels, or other similar industrial equipment. It consists of a cylindrical or semicylindrical metal sheath that houses an electrical heating element and insulation materials.

Here are some key features and descriptions of band heaters:

1. Construction:

   • Metal Sheath: Typically made of materials like stainless steel or other heat-resistant alloys, the sheath provides protection for the heating element and ensures efficient heat transfer.
   • Heating Element: Usually a coiled resistance wire or a specialized heating element that produces heat when an electric current flows through it.
   • Insulation: Inside the sheath, there is insulation material to prevent heat loss and ensure that the generated heat is directed towards the target surface.

2. Design:

   • Cylindrical Shape: Band heaters are designed to wrap around cylindrical surfaces, ensuring uniform heat distribution.
   • Closure Mechanism: They often have a clamping mechanism or other means to securely attach to the target surface, ensuring good thermal contact.

3. Temperature Control:

   • Thermostats/Controllers: Band heaters may include built-in thermostats or external controllers to regulate the temperature. This allows users to set and maintain specific temperatures based on their application requirements.

4. Voltage and Wattage:

   • Voltage: Available in various voltage ratings to suit different electrical systems.
   • Wattage: The power rating of the band heater determines its heating capacity. Higher wattages generate more heat.

5. Applications:

   • Industrial Processes: Commonly used in manufacturing processes where maintaining a specific temperature is crucial, such as in plastic molding, extrusion, and other material processing industries.
   • Pipe and Barrel Heating: Applied to pipes, barrels, or other cylindrical equipment to prevent freezing, maintain viscosity, or facilitate flow in various liquids.

6. Customization:

   • Size and Dimensions: Available in various sizes to fit different pipe or barrel diameters.
   • Specialized Configurations: Some band heaters are designed for specific applications, such as high-temperature or corrosive environments.

7. Safety Features:

   • Overheat Protection: Many band heaters are equipped with safety features like overheat protection to prevent damage to the heater or the target surface.

Band heaters are versatile and widely used in various industries due to their efficiency in providing controlled and uniform heat to cylindrical surfaces.